Basic Info.
Surface Treatment
Polishing
Manufacturing Process
Powder Metallurgy
Material
Tungsten Carbide
Application
Tungsten Carbide Tip for Conical Bit
Used for
Hard and Semihard Rocks
Product Name
Dome/Spherical Buttons
Specification
standard or customized
Product Description
Tungsten Carbide Spherical buttonsfor drill bits
Dome / Spherical button
Round or ovoid shaped compacts used on hammer,DTH mining bits and roller cone bits for oil well drill,suitable for very hard formation.
We have a verity of types of carbide button, such as spherical buttons, ballistic buttons, conical buttons, wedge buttons, wedge crested chisel, wing tip, spoon buttons, flat-top buttons, serrated buttons, sharp claw, auger tips, road digging buttons and so on.
Tungsten carbide button is widely used in petroleum drilling, snow plow equipment, cutting tools, mining machinery, road maintenance and coal drilling tools.It is also can used as excavating tools for Tunneling, quarrying, mining and Construction. In addition, it can be applied as drill accessories for rock drilling machine and deep hole-drilling tools. They have good impact toughtness and excellent wear resistance.
Recommend grade list of tungsten carbide buttons: Grade | Density (g/cm3) | T.R.S ( MPa) | Hardness (HRA) | Application recommended |
YG6 | 14.95 | ≥1900 | ≥90.5 | For coring crowns,electric coal drill bits,coal cutting picks,oil cone bits and scraping knife bits,used in geological prospecting,coal mining and oil well boring. |
YG8 | 14.80 | ≥2200 | ≥89.5 | Used as a core drill, electric coal drill, coal cutter tooth, oil roller bit and scraper button bit. |
YG8C | 14.80 | ≥2400 | ≥88.5 | Mainly used for small and medium-sized drill bit tooth, and as a rotating exploration drill bush. |
YG11C | 14.40 | ≥2700 | ≥86.5 | Most used in the drill bit and rock bit used for cutting high hardness materials ball tooth. |
YG13C | 14.2 | ≥2850 | ≥86.5 | mainly used for rotary drill bit used for cutting high hardness materials in ball mill. |
YG15C | 14.0 | ≥3000 | ≥85.5 | Used in oil cone bit and soft in the hard rock digging cutting tools. |
YK05 | 14.8 | ≥2500 | ≥90.5 | Mostly used as the buttons of small and mediumsized bits to cut soft and medium hard formations |
YK15 | 14.6 | ≥2450 | ≥87.6 | Suitable to strips,conical buttons for rotary percussion-resistant geological prospecting buttons,cut soft and medium hard formations. |
YK20 | 14.4 | ≥2500 | ≥86.8 | Primarily for the buttons and inserts of rotary percussion bits to cut medium-hard and very hard formations, |
YK25 | 14.4 | ≥2550 | ≥87.2 | Primarily for the buttons and inserts of rotary percussion bits to cut medium-hard,hard,and very hard formations. |
Type | Size (mm)Dimensions | Tolerance (mm) |
D | H | D |
CQ0710 | 7.1 | 10 | ±0.005 |
CQ0812 | 8.1 | 12 | ±0.005 |
CQ0914 | 9.1 | 14 | ±0.005 |
CQ1015 | 10.1 | 15 | ±0.005 |
CQ1116 | 11.1 | 16 | ±0.005 |
CQ1217 | 12.1 | 17 | ±0.005 |
CQ1318 | 13.1 | 18 | ±0.005 |
CQ1420 | 14.1 | 20 | ±0.005 |
CQ1521 | 15.1 | 21 | ±0.005 |
CQ1624 | 16.1 | 24 | ±0.005 |
CQ1728 | 17.1 | 28 | ±0.005 |
CQ1826 | 18.1 | 26 | ±0.005 |
CQ1928 | 19.1 | 28 | ±0.005 |
CQ2028 | 20.1 | 28 | ±0.005 |
CQ2132 | 21.1 | 32 | ±0.005 |
CQ2235 | 22.1 | 35 | ±0.005 |
CQ2534 | 25.1 | 34 | ±0.005 |
Carbide production
The productionprocess of powder-metallurgical products basically includes the four steps of powder preparation, forming, sintering andfinishing.
Tungsten carbide production The APT (ammonium para-tungstate) is calcined into tungsten oxide under high te-mperature. Subsequently the oxide is reduced to tungsten metal in a hydrogen atmosphere. The metal powder is then mixed with carbon and carburised under inert atmosphere at high temperatures. The production parameters are decisive for the WC grain size in the sintered carbide.
Powder preparation The tungsten carbide is intensely mixed with the binder metal cobalt, nickel or iron, various grain growth inhibitors and materials, which promote compaction, by wet grinding so that a homogeneous suspension is created. Afterwards, the suspension is dried in a spray tower to produce a granulate with good flow characteristics. This granulate represents the basis for all forming processes.
Metal forming The objective of the forming process is to obtain a near net shape sample. Pressing is normally carried out at room temperature with pressures reaching up to several tons per square centimetre. There are several ways of pressing blanks: During isostatic cold pressing the powder is filled into an elastic flexible hose and pressed into a compacted form through high liquid pressure. The powder blocks which are produced in this way can then be processed mechanically. All common machining methods like milling, cutting, drilling or turning may be applied. In uniaxial pressing the pressing tool consists of a die and an upper and a lower punch. The carbide powder is filled into the die and then compacted to create the so called green carbide, which is ejected from the pressing die. Extrusion pressing is mainly used to produce rectangular bar or cylindrical rod, with or without axial hole(s). A plasticiser is added to the powder. The resulting paste is pressed through an extrusion nozzle. Before sintering, the plasticiser must be evaporated in special drying furnaces. Metal Injection Moulding (MIM) is a process used to produce more complex forms which cannot be produced by direct pressing. The paste preparation is similar to the extrusion process.
Sintering process The sintering process converts the blank into a homogeneous and dense carbide with a high level of hardness. The material is sintered at temperatures between 1,300 and 1,500 °C (liquid phase sintering) and sometimes also at high pressure (up to 100 bar). The volume is reduced by up to 50 % during this process.
Finishing In order to achieve the final requirements of surface finish, tolerances, etc. carbide parts can be subjected to a series of finishing processes such as grinding, spark erosion and coating.
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Zhuzhou Huijin Cemented carbide Co., Ltd is located in Zhuzhou City, Hunan Province, China, where is the largest tungsten carbide producing area in China. Our main pr-oducts inclue: Tungsten carbide rods, carbide strips, carbide dies and bushes, tungsten carbide roll rings, carbide disc cutters, carbide end mill cutters, carbidestud and pins, tungsten water jet cutters, precision tools, tungsten carbide grits and powder, welding rods, ceramet inserts, PCD and CBN tools, non-standard and deep-processing products and so on. We also provide very good quality of boron carbide, silicon carbide nozzles.
Technology and Quality creates a bright future.Looking forward to your cooperation!
Our company gathered the professional staff members for designing, producing and saling. Our workers are well trained and experienced. Our team is honest, positive, keeping promise, working hard and carefully. We sincerely hope we can provide our clients with good quality, moderate price together with professional service. We have advanced equipment, test facilities and professional employees. We strictly carry on ISO9001: 2008 requirements to guarantee the quality.
Address:
Guihua Group, Guihua Village, Mingzhao Township, Hetang District, Zhuzhou City, Hunan Province
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Auto, Motorcycle Parts & Accessories, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Tools & Hardware
Management System Certification:
ISO 9000
Company Introduction:
Zhuzhou Huijin Cemented Carbide Co. Ltd is located in the hometown of Tungsten carbide, Zhuzhou city, Hunan Province, the largest tungsten carbide producing area in China.
Our company have our own Lab for inspection, advanced production equipment, excellent technical R&D team. We have production line from mold workshop, design, production and deep processing. More than 20000 sets molds stock for production. Large stock for standard products, such like carbide rods, carbide strips, and carbide plates. In this way, our products are 100% quality guaranteed and delivery fast.
Our main products including:
Range 1, Customized products and precision processing products.
Range 2, Tungsten carbide die cores for Cold heading dies, drawing dies, nail mold.
Range 3, Tungsten Carbide cutting tools (Inserts, shims, end mill, drills, wood and stone working tools, tungsten carbide saw blade, saw tips, carbide disc cutter, percussive drill tip.
Range 4, Tungsten carbide Mineral tool (TBM cutter, button, coal drilling bits, drill bits).
Range 5, Carbide rods, carbide strips (STB blanks), carbide plates.
Range 6, Carbide nozzle, carbide mechanical seal ring, bushing, balls & seats.
Range 7, High density products
With stable products quality, professional service, competitive prices, our customers range over 50 countries and regions. You are welcome to contact us anytime for all carbide solutions.
Inquire now and receive a reply within 24 hours!
Trust us, we are your best choice!